Senior Mechanical Engineer (Batteries and Distribution)

Why are We Hiring for this Role

• Design and develop mechanical components and enclosures for robotic systems, with emphasis on supporting electronic and electrical hardware.
• Design mechanical structures for power distribution systems, including cable routing, connectors, and protective housings.
• Integrate EtherCAT communication and DC power buses within mechanical assemblies, ensuring signal integrity and mechanical protection.
• Lead the mechanical design of battery enclosures, including thermal management, structural safety, and serviceability.
• Create detailed CAD models and drawings for prototyping, fabrication, and assembly.
• Collaborate closely with electrical, software, and systems engineering teams to ensure seamless integration.
• Perform thermal, structural, and environmental analysis of designs.
• Support assembly, testing, and debugging of robotic platforms.
• Maintain design documentation and participate in design reviews.

What Kind of Person are We looking for  

• Proficient in 3D CAD tools 
• Hands-on experience with power distribution systems and communication interfaces (preferably EtherCAT).
• Proven experience in battery pack mechanical design, including packaging, safety, and integration.
• Understanding of DFM (Design for Manufacturing) and DFA (Design for Assembly) principles.
• Experience working with cross-functional teams in a fast-paced environment.
• Strong documentation and communication skills.
• Familiarity with environmental sealing (IP ratings), vibration isolation, and EMI considerations.
• Experience with mass mfg processes (casting, injection molding, stamping, etc)
• Experience in thermal management for electronics.
• Bachelor’s or Master’s degree in Mechanical Engineering or a related field.
• 3+ years of experience in mechanical design for electronics or electromechanical systems.

Benefits

We provide market standard benefits (health, vision, dental, 401k, etc.). Join us for the culture and the mission, not for the benefits.

The annual compensation is expected to be between $100,000 - $1,000,000. Exact compensation may vary based on skills, experience, and location.